Multi-directional Bench Type Magnetic Particle Testing Machine

This machine is capable of detecting both longitudinal and transverse cracks in a single shot.
The headshot and coil current can be individually switched between HWDC and AC for detecting subsurface and surface cracks. The changeover from AC to DC is accomplished through solid-state circuitry.
The machine features an adjustable magnetization time of up to 2.0 seconds, enabling the thorough development of indications.
Available in a range of amperages, part lengths, and coil diameters.
All models include a dark room with a ventilation fan and white light for testing with fluorescent powders.

Features

PLC-Based Control for efficient testing cycles.
7-inch Touch Screen for intuitive control and display.
Operator-controlled automatic double shot.
Storage capacity of 1000 programs to accommodate various part settings.
Automatic Parts Counter for streamlined operations.
Independent current control for Circular and longitudinal magnetization.
Separate transformers for Circular and longitudinal magnetization, eliminating the need for noisy changeover switches.
Digital, stepless current control for precise adjustments.
Heavy-duty transformers with no waiting time between two shots.
Pneumatic clamping on both sides for secure positioning.
Stainless Steel liquid storage tank for durability.
Stainless Steel collection tray for efficient fluid management.
Reverse agitation bath system for effective material processing.
Solid-state circuitry for AC to DC changeover.
Continuously movable tailstock with cam lock for flexibility.
Steady Rollers for precise job placement.
Integrated decaying-AC demagnetization with automatic control.
Feedback loop-based current control with a failure indicator for enhanced monitoring.
Standard make PLC & HMI, designed for easy serviceability.

Headshot Current Capacity	Models starting from 1000A going up to 5000A
Maximum Part Length Accommodation	Starting from 200mm going up to 1600mm
Maximum Part Diameter	Starting from 100mm going up to 250mm
Maximum Part Weight	450Kg
Storage Bath Capacity	25 L
Shot Time	Adjustable from 0.5 sec 2.0 sec
Power Supply	3 Phase 3 Wire 415V AC/220V AC
Frequency	50Hz or 60Hz
Pneumatic Pressure Required	4-6 Kg/cm2
Coil Diameters	200mm, 300mm, 400mm, 450mm, 500mm
Control Voltage	24V DC
Touch Screen Display Size	7” Diagonal

Separate Digital Ammeters for precise current monitoring.
Mag-shot-activating front push bar with 1-touch control to enable/disable this feature.
Database System with an advanced touch screen operating interface and barcode scanner, eliminating the need for manual inputs.
User-controlled security systems with password protection, supervisor locks, and customizable operator access profiles.
Daily reminder alarms to verify UV light, visible light, and particle bath concentration for process control requirements.
Error displayed on the touch screen for easy diagnostics.

Reduces the time required to test a part by half compared to conventional machines, as the part is checked in a single shot for both longitudinal and transverse defects.
Significant space and manpower savings by half for high production rates.
SCR-based digital current control for accuracy and precision.
Feedback loop ensures repeatability.
Reverse agitation system keeps the powder continuously dissolved in the carrier fluid.
Pneumatic clamping ensures spark-free operation.
7-inch Touch Screen for operator comfort.
PLC-controlled operation for faster and reliable testing.
No changeover sound during operation.
Low voltage output prioritizes operator safety.
Operator-controlled Poka yoke for the demagnetization cycle.