MPI Machine for aerospace parts

These workstations consist of two vector machines. To create a circular magnetic field, the component is secured between the headstock and tailstock, and a current is passed through it. For parts featuring a central bore, the threaded bar method is employed for testing. The longitudinal magnetic field is generated through the use of an encircling coil. Switching from AC to FWDC is achieved through solid-state circuitry.
The adjustable magnetization time, with a maximum duration of 2.0 seconds, enables thorough indication development.
Offered in a range of amperages, part lengths, and coil diameters.
Every model includes a dark room equipped with a ventilation fan and white light for testing with fluorescent powders.

Features

Utilizes PLC-Based Control with an Automatic Cycle for efficient testing.
Features a 7-inch Touch Screen for convenient control and display.
Allows operator-controlled automatic double shot.
Offers a 50-program memory to store settings for various parts.
Displays errors on the touch screen for easy diagnostics.
Provides independent current control for Circular and longitudinal magnetization.
Implements digital, stepless current control.
Equipped with Pneumatic clamping on both sides.
Includes a Stainless Steel liquid storage tank.
Comes with a Stainless Steel collection tray.
Features a Reverse agitation bath system.
Incorporates a continuously movable tailstock with a cam lock.
Provides steady rollers for job placement.
Integrates decaying-AC demagnetization with automatic changeover to AC.
Switches AC to FWDC using solid-state circuitry.
Utilizes feedback loop-based current control with a current failure indicator.
Employs a standard make PLC & HMI that is easily serviceable.
Includes a Range Selection switch for enhanced pulse width in low amperage settings.
Incorporates an AC Drive for Pump Control.

Headshot Current Capacity	Models starting from 3000A going up to 6000A
Maximum Part Length Accommodation	Starting from 600mm going up to 1500mm
Maximum Part Diameter	Starting from 150mm going up to 300mm
Maximum Part Weight	450Kg
Storage Bath Capacity	25 L
Shot Time	Adjustable from 0.5 sec 2.0 sec
Power Supply	2 Phase 2 Wire 415V AC/220V AC
Frequency	50Hz or 60Hz
Pneumatic Pressure Required	4-6 Kg/cm2
Coil Diameters	300mm, 400mm, 500mm
Control Voltage	24V DC
Touch Screen Display Size	7” Diagonal

Utilizes Separate Digital Ammeters
Features a Mag-shot-activating front push bar with 1-touch control to enable/disable this function.
Implements Reversing DC Demagnetization.
Incorporates a Database System with an advanced touch screen operating interface and barcode scanner, eliminating manual input time.
Employs user-controlled security systems with password protection, supervisor locks, and customizable operator access profiles.
Daily reminder alarms verify UV light, visible light, and particle bath concentration for process control requirements.
Displays errors on the touch screen for easy diagnostics.

Employs SCR-based digital current control for enhanced accuracy and precision.
Utilizes a feedback loop to ensure repeatability.
Incorporates a reverse agitation system to keep the powder consistently dissolved in the carrier fluid.
Utilizes pneumatic clamping to ensure spark-free operations.
Features a 7-inch Touch Screen for operator comfort.
Complies with aerospace standards for magnetic particle testing.
Includes low voltage output for operator safety.
Allows operator control of Poka yoke for the demagnetization cycle.